Monumental Design

Today we are looking back on a significant project we designed for HIFIMAN, the amplifier of their flagship electrostatic headphone system, dubbed “Shangri-La.”

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Carol Catalano
Woman Made

We are proud to announce that Carol Catalano and the Capelli Stool will be featured in Woman Made: Great Women Designers by Jane Hall.

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Carol Catalano
Introducing the Dextreme

We’re excited to announce our collaboration with Dexter Outdoors on the design of their new fillet knife, the Dextreme!

We’ve worked with Dexter on their professional foodservice cutlery, developing several successful designs for many of their knife lines over the past 18 years. This is our first project for their hunting and fishing knives arm, Dexter Outdoors.

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Carol CatalanoDextreme
The Additive Mindset, Part 2: Combined Parts

Previously, we wrote about designing for additive manufacturing, and how it requires a change of mindset to be most effective.

In this post we are exploring a major advantage of designing for additive that illustrates how a flexible mindset can have huge benefits for design and production. That advantage is the non-assembled part.

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Carol CatalanoCGX
The Additive Mindset

What is it like to design and manufacture a product completely using additive manufacturing (3D printing)?

For the product to be successful, your design and engineering team needs to know HOW to design for additive manufacturing. This does not only mean they must be familiar with the different constraints of each additive process, although that is important.

Truly taking advantage of additive manufacturing requires a change of mindset.

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Carol CatalanoCGX
Voxels in Additive Manufacturing

Here's a unique 3D printed sample showing use of voxels in additive manufacturing. By changing the properties of the voxels on the interior and exterior of the volume, we can 3D print an opaque inner shape surrounded by translucent material, in one operation.

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Carol Catalano
Happy New Year

Inspiration for our 2021 greeting came from the lodgepole pinecone, both for its unique functionality and the spirals and splines that generate the patterning of its form.

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Carol Catalano
Quick-turn Works-like Prototyping

Often, product design is an evolution of something that already exists, with known functions, forms, and examples already in the marketplace. However, when the goal is invention how does one prove out concepts?

At Catalano Design, we rely on quick-turn prototypes during

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Carol Catalano
Utilizing Digital Twins

Do you have complex human factors issues to solve for a product? Is your product development team using digital twins? A digital twin is a virtual model of a something that exists in the real world, be it a physical product or service. When linked directly to its real world counterpart, often via data-gathering sensors, a digital twin can diagnose problems, guide a user through a procedure, and even gather data that can lead to new solutions. An example

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Carol CatalanoCGX